What is the Best Embroidery Machine for Hats in 2025?

The best embroidery machine for hats makes it easy to create beautiful and professional designs on caps. Whether you’re just starting or have experience, the right machine helps you get neat and high-quality results. In 2025, there are many great machines to choose from. They come with features like fast stitching, multi-needle systems, and special frames for hats. These machines save time and work well on different types of caps.

What is the Best Embroidery Machine for Hats in 2025

This article will guide you to find the best machine for your needs, so you can start making amazing hat designs with ease.

What is the Best Embroidery Machine for Hats in 2025?

Types of Embroidery Machines for Hats

When choosing the best embroidery machine for hats, it’s essential to understand the different types available. Each type offers unique features suited to various needs and production scales.

  1. Home Embroidery Machines
  2. Commercial Embroidery Machines

Let’s dive into the top machines in each category to find the best fit for hat embroidery, along with their key features, pros, cons, and pricing.

Home Embroidery Machines

Home embroidery machines for hats are designed for personal use, making them an affordable and accessible choice for hobbyists and small business owners. These machines often come with user-friendly interfaces, built-in designs, and the ability to handle various fabric types, making them perfect for beginners and anyone looking to customize hats and other items.

Ideal for creating custom designs at home or for small-scale production, these machines provide an excellent solution without the significant investment needed for commercial-grade equipment.

Top hat embroidery machines 2025 for home business and personal use:

  1. Brother SE600
  2. Brother PE800
  3. Brother SE1900

1. Brother SE600 Embroidery Machine

Brother SE600 Embroidery Machine
Brother SE600 Embroidery Machine

The Brother SE600 is a versatile 2-in-1 sewing and embroidery machine designed for both beginners and experienced users. Its user-friendly features make it easy to bring creative visions to life.

The machine includes a 3.2-inch Sew Smart color LCD touchscreen, allowing you to preview and edit embroidery designs effortlessly. 

With 80 built-in embroidery designs and six embroidery lettering fonts, it offers plenty of personalization options.

The 4″ x 4″ embroidery field is ideal for creating custom hats, while the expanded needle-to-arm workspace accommodates larger projects.

In addition to its embroidery features, the SE600 includes 103 built-in sewing stitches, such as utility, decorative, and heirloom stitches, making it a comprehensive tool for various sewing tasks. 

Key features include an automatic needle threader, a jam-resistant drop-in top bobbin, and seven quick-change sewing feet. With a sewing speed of up to 710 stitches per minute and a USB port for importing your own designs, the Brother SE600 provides nearly limitless creative possibilities.

Pros and Cons

Pros

Cons

  • User-friendly interface with a large color touchscreen.
  • Versatile for both sewing and embroidery.
  • Good selection of built-in designs and fonts.
  • Fast sewing speed for efficient project completion.
  • Limited embroidery field size (4″ x 4″).
  • May require additional accessories for specific projects.

Pricing

The Brother SE600 typically costs between $400 and $600, depending on the retailer and any ongoing promotions.

2. Brother PE800 Embroidery Machine

Brother PE800 Embroidery Machine
Brother PE800 Embroidery Machine

The PE800 Brother Embroidery Machine is a top contender for the best embroidery machine for hats, designed for embroidery enthusiasts and intermediate users. With a spacious 5″ x 7″ embroidery field, it’s perfect for creating detailed designs and personalized lettering on hats and other fabric items.

The machine comes with 138 built-in embroidery designs, including floral patterns, scrollwork, quilt designs, and 11 font styles for monogramming and lettering. 

The 3.2-inch Sew Smart color LCD touchscreen allows users to preview and edit their designs with ease, ensuring a clear view of the final product.

Equipped with an automatic needle threader, the PE800 simplifies the threading process, reducing strain and saving time. It also offers extensive design editing capabilities, enabling users to rotate, mirror-image, and resize designs directly on the screen. 

The machine ensures efficient project completion with a stitching speed of up to 650 stitches per minute. Built-in tutorials accessible via the LCD screen help users learn to operate the machine effectively, making it ideal for those looking to expand their embroidery skills.

Pros and Cons

Pros

Cons

  • Large embroidery area (5″ x 7″).
  • 138 built-in designs and 11 font styles.
  • User-friendly interface with a color touchscreen.
  • Automatic needle threader and thread cutter for added convenience.
  • Limited to embroidery functions only (no sewing capabilities).
  • Requires additional accessories for certain specialized projects.

Pricing

The Brother PE800 typically costs between $600 and $800, depending on the retailer and any bundles or promotions.

3. Brother SE1900 Embroidery Machine

Brother SE1900 Embroidery Machine
Brother SE1900 Embroidery Machine

It is a highly versatile sewing and embroidery machine that blends advanced features with user-friendly functionality, making it ideal for both beginners and experienced crafters. With a generous 5″ x 7″ embroidery field, it enables users to create larger and more intricate designs, making it perfect for personalizing hats and other fabric items. 

The machine includes 138 built-in embroidery designs and 240 built-in sewing stitches, providing a wide range of creative options.

Its 3.2-inch color touchscreen LCD display makes it easy to view, edit, and customize designs, enhancing the overall crafting experience.

A standout feature of the SE1900 is the My Custom Stitch™ function, which allows users to design and save their own custom sewing stitches. The machine also supports USB connectivity for importing embroidery designs, offering access to a vast library of digital patterns.

With an automatic needle threader and a jam-resistant drop-in top bobbin, the SE1900 streamlines threading and minimizes interruptions during projects. Its sewing speed of up to 850 stitches per minute ensures efficient and high-quality results, making it an excellent choice for fast project completion.

Pros and Cons

Pros

Cons

  • Spacious embroidery area (5″ x 7″).
  • Extensive collection of built-in designs and stitches.
  • User-friendly color touchscreen interface.
  • Custom stitch design capability for added creativity.
  • Primarily focused on embroidery (limited advanced sewing features).
  • Additional accessories may be needed for specific tasks.

Pricing

The Brother SE1900 typically costs between $800 and $1,000, depending on the retailer and any ongoing promotional offers.

Commercial Embroidery Machines

Commercial hat embroidery machines are designed to handle high-volume production, making them the perfect choice for businesses specializing in embroidered hats. These machines are built for commercial environments, offering advanced features like multi-needle systems for quick color changes and the ability to create intricate designs with precision and efficiency.

Investing in a commercial embroidery machine can greatly increase productivity and improve the quality of hat production. These machines are built for durability, handling heavy use with ease, and often come with excellent manufacturer support to ensure reliable performance.

Best Commercial Embroidery Machines for Hats:

  1. Melco EMT16X
  2. Ricoma CHT2 Series
  3. Avancé 1501C

1. Melco EMT16X Embroidery Machine

Melco EMT16X Embroidery Machine
Melco EMT16X Embroidery Machine

It is a state-of-the-art commercial embroidery machine engineered for high-volume production with unparalleled speed and precision. Equipped with 16 needles, it delivers a remarkable stitching speed of up to 1500 stitches per minute, making it an excellent choice for businesses needing fast turnaround without compromising quality. 

Its standout Acti-Feed™ thread control system automates thread tension adjustments based on fabric type and hoop selection, reducing thread breaks and ensuring consistent results across a wide variety of materials.

With a generous embroidery area of 15.7″ x 16.1″, the EMT16X can handle a diverse range of projects, from detailed embroidery on caps to large-scale designs for jackets and blankets. Its modular design allows scalability, enabling users to connect multiple machines for multi-head configurations, which is perfect for meeting the demands of larger orders. 

Advanced features such as automatic tie-in and tie-out stitches, laser registration for accurate design placement, and a small cylindrical lower arm for difficult items like hats and pockets further enhance its versatility.

Pros and Cons

Pros

Cons

  • High-speed operation (up to 1500 SPM).
  • Automated thread tensioning minimizes manual adjustments.
  • Scalable design for multi-head configurations.
  • Exceptional stitch quality across various fabrics.
  • Higher initial investment compared to entry-level machines.
  • Requires training to utilize all advanced features effectively.

Pricing

The Melco EMT16X is priced between $15,000 and $20,000, depending on the machine configuration and included accessories.

2. Ricoma CHT2 Series Embroidery Machine

Ricoma CHT2 Series Embroidery Machine
Ricoma CHT2 Series Embroidery Machine

The Ricoma CHT2 is a top-tier commercial embroidery machine and a standout option for the best embroidery machine for hats. Designed for versatility and productivity, it offers configurations ranging from four to twelve heads, making it suitable for both small businesses and large-scale production needs.

Equipped with 15 needles and a maximum sewing speed of 1000 stitches per minute, the CHT2 handles intricate designs on caps, flat surfaces, and finished garments with ease.

Its 10.4-inch HD touchscreen simplifies design management, while the 40cm x 45cm embroidery area (extendable to 50cm x 45cm) ensures flexibility for various projects.

With a 270° cap embroidery system, preset hoops, onboard lettering, and USB design transfer, this machine streamlines operations. Its memory capacity of 50 million stitches makes it ideal for handling large or complex embroidery tasks without interruptions, making it a reliable choice for hat embroidery and beyond.

Pros and Cons

Pros

Cons

  • High-speed operation (up to 1000 SPM).
  • User-friendly 10.4-inch HD touchscreen interface.
  • Large memory capacity for storing extensive designs.
  • Versatile for various embroidery types, including caps and flatbed.
  • High initial investment may be challenging for small businesses.
  • Some training required to utilize all advanced features effectively.

Pricing

The Ricoma CHT2 Series is priced between $10,000 and $25,000, depending on the model configuration and included features.

3. Avance 1501C Embroidery Machine

Avance 1501C Embroidery Machine
Avance 1501C Embroidery Machine

The Avance 1501C is a commercial embroidery machine designed for small to medium-sized businesses, offering efficiency and versatility. With 15 needles and a maximum speed of 1200 stitches per minute, it supports seamless multi-color embroidery, reducing thread changes and boosting productivity. Its 14″ x 20″ embroidery area accommodates a variety of designs, from intricate logos to larger artworks.

The 7-inch high-definition touchscreen provides an intuitive interface for easy navigation and design previews, minimizing errors.

It supports multiple hoop sizes, making it ideal for caps, jackets, and other garments. 

The automatic thread trimming system further enhances efficiency by cutting threads between color changes. Built for durability, the machine is rigorously tested with over 300,000 stitches before shipping and is backed by a five-year warranty for peace of mind.

Pros and Cons

Pros

Cons

  • High-speed operation (up to 1200 SPM).
  • User-friendly touchscreen interface.
  • Versatile with multiple hoop sizes.
  • Automatic thread trimming for efficiency.
  • Higher price point may be challenging for startups.
  • Requires training to maximize its features.

Pricing

The Avance 1501C typically costs between $5,500 and $8,000, depending on the included accessories and features.

Key Features to Consider When Buying a Best Hat Embroidery Machine

When purchasing an embroidery machine for hats, it’s crucial to focus on features that enhance your embroidery experience and ensure excellent results. These key features impact the machine’s performance, flexibility, and ease of use.

  • Cap Frame: Ensures hats are held securely for accurate designs on curved surfaces.
  • Multi-Needle Capability: Allows automatic color changes, speeding up the process and reducing manual effort.
  • Wide Embroidery Field: Supports complex and detailed designs on hats.
  • Fast Stitching Speed: High SPM enables quicker production times, essential for meeting tight deadlines.
  • User-Friendly Interface: Touchscreen displays simplify design selection and editing.
  • Automatic Thread Trimming: Cuts threads automatically, saving time and streamlining the process.
  • Adjustable Hoops: Accommodates different hat styles and sizes for greater versatility.
  • Built-in Designs and Fonts: Offers pre-installed options to start projects without additional software.
  • Durability and Build Quality: A robust build ensures reliable performance, especially for commercial use.

Focusing on these features will help you select a machine that meets your requirements and unlocks your creative potential.

Conclusion

Choosing the best embroidery machine for hats is the first step to creating stunning, high-quality designs. Whether you’re crafting for fun or running a business, the right machine ensures efficiency and professional results. But even the best machine needs the perfect design to bring your vision to life.

At ZDigitizing, we specialize in hat embroidery digitizing at the most affordable prices. With our super-fast turnaround time and guaranteed quality, you won’t pay a penny until you’re completely satisfied with your design—because your satisfaction is our top priority.

Plus, as a special offer, enjoy 50% off your first order today! Don’t wait—transform your hat designs into reality now! Click here to get started and experience the ZDigitizing difference.

FAQs

A good embroidery machine for hats should have features like cap frame compatibility, a multi-needle system, and a wide embroidery area. Popular options include the Brother PE800, Ricoma EM-1010, and Janome MB-7.

The most common type of embroidery for hats is machine embroidery using cap frames. This method ensures precise designs and works well for logos, monograms, and other detailed patterns.

Yes, a hat embroidery business can be highly profitable. Custom hat designs are in demand for events, businesses, and personal use, offering great opportunities for revenue with the right hat embroidery equipment and quality digitizing services.

Yes, you can embroider a hat with an embroidery machine equipped with a cap frame or hoop. These tools securely hold the hat in place, allowing for accurate stitching and high-quality designs.

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